Methanol

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Methanol

Methanol (also known as methyl alcohol; methyl hydroxide; monohydroxymethane; and wood alcohol) has the chemical formula CH3OH and is a clear, colourless liquid which has a mild, characteristic alcohol odour. It is soluble in water and is also soluble in other alcohols, esters, ketones, ethers, and in most other organic solvents.

Production

Methanol is produced naturally in the environment by the anaerobic metabolism of many varieties of bacteria but it was first isolated in 1661 by Robert Boyle who produced it via the distillation of boxwood.

Since then it has become one of the most heavily traded chemicals in the world with an estimated global demand of 29 million metric tons per year. This is because Methanol is a very versatile chemical which forms the basis of hundreds of chemicals which are then used in many every day products.

Methanol is produced in a three stage process consisting of Reforming, Compression, and Distillation. In the first step, natural gas is combined with steam, under heat, to produce synthesis gas which consists of hydrogen, carbon monoxide, and carbon dioxide. In step two, this synthesis gas is pressurised (compressed) and reacted to form methanol. In the third stage, the liquid mixture is heated to separate the components. The resulting vapour is then cooled and condensed to provide pure methanol.

Storage and Transportation

Methanol has a flash point of 12oC (closed cup) which makes it Flammable and, as such, is classified for transport as Class 3, Pack group II. It also has a specific gravity of 0.7915.

It should be stored in a cool, well-ventilated, area that is free from all sources of ignition and the container should be kept tightly closed when not in use.

Methanol can be poisonous if consumed so should also be labeled as toxic.

Uses

Methanol is an important chemical feedstock which is utilized primarily in the production of formaldehyde, methyl tertiary butyl ether (MTBE), and acetic acid. It is also used in the manufacture of DMT, MMA, chloromethanes, methylamines, glycol methyl ethers, and fuels. Methanol also has general solvent and antifreeze uses so can be found as a component of paint stripper, and de-icers.

This means that methanol is an integral part of everyday life as it can be found in plastics, synthetic fibres, fuels, resins, paints, safety glass laminate, adhesives, solvents, carpeting, insulation, refrigerants, particle board, pigments and dyes.

Methanol is also used in waste water treatment as it provides a carbon food source for the denitrifying bacteria as the nutrient rich nitrates in sewage effluent can have a major effect on water eco-systems, for example, enabling algae blooms.

It seems that Methanol will remain an important chemical in the future, as many countries are seeking to expand methanol fuelling programmes. This is because methanol is readily available, has a high octane rating, and is easy to transport. If methanol production costs can be cut, via large scale plants consuming natural gas, methanol could also be used to make ethylene and propylene, and dimethyl ether. It could also be utilised in power generation.


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Certificate of Quality Methanol
No Item   Method Analytical Result
1 Acetone mg/kg ASTM E 346 MAX 30
2 Acidity as Acetic Acid mg/kg ASTM D 1613 MAX 30
3 Alkalinity as NH3 mg/kg ASTM D 1614 MAX 30
4 Appearance   IMPCA 003-98 Clear, free from suspended
5 Carbonizable Pt-Co Scale ASTM E 346 MAX 30
6 ChlorideColor mg/kg IMPCA 002-98 MAX 0.1
7 Color Pt-Co Scale ASTM D 1209 MAX 5
8 Distilation Range oC ASTM D 1078 64.5 – 65.5
9 Ethanol Content mg/kg ASTM E 346 Max 10
10 Hydrocarbon   ASTM D 1722 Pass test
11 Nonvolatile Content mg/1000 mL ASTM D 1353 Max 8
12 Odor   ASTM D 1296 Characteristic free of foreign odor
13 Purity   IMPCA 001-02 Min 99,85%
14 Permanganate Time Minute ASTM D 1363 Min 60
15 Specific Gravity 20/20 oC ASTM D 4052 0.792 – 0.793
16 TMA mg/kg Gas Chromatography Max 0.05
17 Total iron mg/kg ASTM E 394 Max 0.1
18 Water content %wt ASTM E 1064  
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